End Cap

End Cap

At Vikalp Steel Industries, we specialize in manufacturing premium-quality stainless steel end caps that meet the highest industrial standards. Our end caps are designed to provide a secure and durable closure for pipelines, ensuring leak-proof performance and protection against environmental factors. With advanced manufacturing processes and stringent quality control, we deliver products that cater to various industries, including oil & gas, petrochemical, construction, and more. Our stainless steel end caps are available in multiple grades, sizes, and configurations to meet diverse operational requirements.

Manufacturing Types

We utilize the latest manufacturing techniques to deliver superior stainless steel end caps with precision and durability. Our production methods include:

  • Seamless End Caps: Manufactured from a single piece of stainless steel, providing superior strength and leak-proof performance.
  • Forged End Caps: Produced using high-pressure forging methods for exceptional mechanical properties and dimensional accuracy.

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Size Range and Dimensions

Stainless steel end caps are available in various sizes to accommodate different pipe diameters. The dimensions typically conform to the ASME B16.9 standard, with sizes ranging from 1/2″ to 48″ nominal pipe size (NPS). The wall thickness varies from SCH 5 to SCH XXS, accommodating different pressure requirements.

For example, according to EN 10253-2, the dimensions for end caps are as follows:

Nominal Size (DN) Outside Diameter (mm) Height (mm)
15 21.3 25
20 26.9 25
25 33.7 38
32 42.4 38
40 48.3 38
50 60.3 38
65 76.1 38
80 88.9 51
100 114.3 64
125 139.7 76
150 168.3 89
200 219.1 102
250 273.1 127
300 323.9 152
350 355.6 165
400 406.4 178

Custom sizes are available upon request.

Grade Range and Chemical Composition

Grade C (Max) Mn (Max) Si (Max) P (Max) S (Max) Cr Ni Mo
SS 304 0.08 2.00 0.75 0.045 0.03 18.0 – 20.0 8.0 – 10.5
SS 304L 0.03 2.00 0.75 0.045 0.03 18.0 – 20.0 8.0 – 12.0
SS 316 0.08 2.00 0.75 0.045 0.03 16.0 – 18.0 10.0 – 14.0 2.0 – 3.0
SS 316L 0.03 2.00 0.75 0.045 0.03 16.0 – 18.0 10.0 – 14.0 2.0 – 3.0
SS 321 0.08 2.00 0.75 0.045 0.03 17.0 – 19.0 9.0 – 12.0
SS 904L 0.02 2.00 0.75 0.045 0.03 19.0 – 23.0 23.0 – 28.0 4.0 – 5.0

We offer customized material compositions based on client specifications..

 

Stainless steel end caps are essential components used to seal the ends of pipes across various industries, ensuring safety and efficiency in piping systems. Below is a comprehensive overview of stainless steel end caps, aligned with industrial standards:

Manufacturing Standards

Stainless steel end caps are manufactured in compliance with several international standards to ensure quality and compatibility:

  • ASME B16.9: Covers factory-made wrought buttwelding fittings, including end caps, suitable for use in pressure systems.
  • ASME B16.11: Specifies forged fittings, such as threaded and socket-welding end caps, for high-pressure applications.
  • DIN 2616: German standard for steel butt-welding pipe fittings, including caps.
  • JIS B2312: Japanese standard detailing wrought copper and copper alloy butt-welding fittings, applicable to stainless steel as well.
  • ISO 5251: International standard for butt-welding ends, including caps, in metallic materials.
  • EN 10253-4: European standard specifying wrought austenitic and austenitic-ferritic (duplex) stainless steels for butt-welding fittings.

Adherence to these standards ensures that the end caps meet the necessary mechanical and chemical properties required for their intended applications.

Material Grades and Chemical Composition

The selection of material grade is crucial for ensuring the end cap’s performance under specific operating conditions. Common stainless steel grades used for end caps include:

  • ASTM A403 WP304/304L: Offers good general corrosion resistance and is commonly used in various industries.
  • ASTM A403 WP316/316L: Provides enhanced corrosion resistance, especially against chlorides and other industrial solvents.
  • ASTM A815 Duplex and Super Duplex Grades: Such as UNS S31803 and UNS S32750, these offer high strength and excellent resistance to stress corrosion cracking.

Each grade has specific chemical compositions that determine its suitability for different environments and applications. For instance, 316L stainless steel contains higher nickel and molybdenum content, enhancing its corrosion resistance.

Connection End Types

Stainless steel end caps are designed with various connection ends to suit different piping requirements:

  • Butt-Weld End Caps: Designed to be welded onto the pipe, providing a seamless and permanent closure. These are commonly used in systems where leakage prevention is critical.

The choice of connection type depends on factors such as pressure requirements, the need for disassembly, and installation convenience.

Quality Assurance:

At Vikalp Steel Industries, quality is our priority. Our state-of-the-art manufacturing processes, coupled with rigorous quality control measures, ensure that each fitting is crafted to perfection, meeting global standards such as ASME, ASTM, and ANSI. Our ISO certification reflects our dedication to consistent quality and continuous improvement.

Why Choose Us?

  • Premium-Quality Materials: We source the finest raw materials to produce robust and reliable butt-weld fittings.
  • Customization Capabilities: Tailored solutions to meet unique project specifications.
  • Industry Expertise: Years of experience delivering precision-engineered fittings for various industries.
  • Global Standards Compliance: Adherence to international quality and safety benchmarks.

Partner with Vikalp Steel Industries for innovative, durable, and high-performance butt-weld fittings. Whether you require standard fittings or customized solutions, our team is dedicated to providing the best-in-class products and services to meet your project needs.

For inquiries or to learn more about our products, contact us today and experience the Vikalp Steel Industries difference.

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